Benefits of Implementing Factory Automation in a Manufacturing Unit

 

Automation has brought about a definitive change in how industries used to work. Whether it's through the use of industrial robots, drive products, HMIs, or controllers, automation has helped businesses lead in profitability and productivity and incorporate efficient manufacturing processes. 

 

Their integration into a manufacturing unit has been beneficial in terms of reducing production costs and wastage, increasing output, and improving quality. 

 

Benefits of Factory Automation

 

Lowered Operational Costs

 

Once deployed, automation systems have the potential to work on multiple tasks simultaneously without tiring and with complete efficiency. Many of these systems work on sensors, smart devices and software that can streamline and automate multiple production lines and increase productivity. Automation tools such as PLCs and HMIs can also help reduce mistakes and save substantial costs. 

 

Improved Production Quality

 

Factory automation systems can perform the manufacturing process with much better efficiency than human workers. These systems reduce the risk of human error by detecting them in real time, allowing floor managers to correct them immediately. Automation systems such as PLCs and HMIs can be utilized to monitor the production unit remotely. Similarly, CNC systems can direct microcontrollers and control the moving parts of a machine, allowing manufacturers to create intricate and super-precision designs without human assistance.

 

Increased Productivity

 

Automation in industry boosts productivity without relying heavily on human labour. The technology makes use of robots and cobots who possess the ability to work all day at a constant speed, without slowing down. Thus helping the units increase their production capacity manifolds. Moreover, since these bots and systems are integrated with sensors, controllers and HMIs, monitoring them becomes very convenient.

Now that we know that factory automation can enhance the quality of the process and perform repetitive tasks more efficiently and accurately compared to humans, the right industrial application will make all the difference. 

As the world stands at the cusp of innovation, AI and machine learning, automation in the manufacturing industry brings a thriving and modern industrial evolution. And with it, industry leaders such as Mitsubishi Electric India gear up to play a significant role with their efficient factory automation systems.